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SCOOTER ASSEMBLY AND ADJUSTMENT
I. Assembly
A. Handlebar -
1.While in the box - First assemble the handlebars by placing them on the post sticking up on the front of the scooter. Make sure that the bars are pushed ALL THE WAY down on scooter then take the supplied barrel screws.
Approx. 1" long and a Phillips head screw and washer. Insert the screw through the front post and through the safety catch which is shown in (Figure 1. )
Tighten the screw down.
2. The clamp, which comes preset on the post, should be placed at the very bottom of the handlebar post next to base before tightening. Tighten the clamp until the handlebars are locked firmly in place.
3. Install the handlebar extensions. When inserting the thumb screws (for bars), be sure to place a washer between the thumb screw and the bar. This is very important to keep the thumb screws tight.
C. Take the 2 part seat post. The larger post with the hole drilled through is the bottom seat post.
1. The post should be placed so that the drilled hole is near the bottom next to the scooter frame. ( Figure 2.) Insert the barrel scooter through the seat post and safety stop. Tighten the barrel screw down.

2. Bottom clamp should be at the base of the shaft next to the scooter frame. Tighten down.
3. Insert the top seat post into the bottom seat post. Tighten clamp.
4. Attach the seat (saddle ) to the top of the seat post.
D. Lift the scooter from the box. The Styrofoam which holds the front end of the scooter should be used to help steady the scooter while installing the front wheel. Place the foam under the front section of the scooter frame so that the scooter forks are accessible.
E. Front Wheel assembly -

1. Insert axle through the front wheel. Use the provided black spacer between the wheel and front fork assembly. One on each side.
2 . Place (in this order) the other components as pictured.
Safety washer, lock washer and nut.
Lift the front wheel assembly into the front fork. Place the spacers on the inside of fork and the safety washer on outside with tab of safety washer inserted into the front fork. This will hold the wheel in place while tightening the nuts.
3. Tighten the nuts until lock washers are fully compressed and nuts are tight.

F. Insert fuse into the fuse holder of scooter. IF NOT INSTALLED, SCOOTER WILL NOT RUN and none of the dash lights will light up.
G. Storage truck assembly
1. Install the hinges to the box with pin supplied.
2. Install top of box to bottom of box with 4 lock washers and 4 nuts supplied with trunk.
H. Storage trunk installation -
1. Connect the trunk to the mounting arm by using the 2 screws and steel plate on the inside of trunk. The rubber pad should be inside the trunk under the steel plate .
2. Connect the storage trunk on the chrome mounting arm.
3. Attach the mounting arm to the seat post.

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